Process control and inspection Assignment Example | Topics and Well Written Essays - 1000 words

Process control and inspection - Assignment Example Commercial Viability: 1. We need to ensure that the cost of the parts should lie within the overall target price for the component. 2. Total cost of production need to be worked out taking care of transport, fitment and maintenance at the customer site once delivered, if relevant. Technical viability: 1. The component should fit into the performance specifications that are sought for the product. 2. The component should be well within the physical specifications specified for the part's size and shape. d) Describe four ways in which the supplier's quality performance would be subsequently monitored. 1. A quality plan should be worked out to enable and monitor quality of all delivered components. 2. Quality plan shall consist of random part checking to see whether it fits into both physical and performance checks that has been specified. 3. Production Process establishment and monitoring has to be done at the vendor factory to ensure that all components go through the same production process and there is repeatability of the process. 4. Every stage of the process should be clearly defined so that at the end of every production stage, the component is checked for required quality levels. 2. You are the owner of a small subcontracting engineering company employing 25-30 staff. Your company has a record of supplying quality components. Your products utilize standard items which you purchase from a variety of suppliers. a) Describe: i) how you control the quality of the 'bought-in' standard parts ii) what action you would take if you received sub-standard items. The quality of the bought in items will be checked at the Material receipt if the components involved are... 3. In either of the cases a minimum and maximum level has to be maintained in addition to the reorder level. When the item goes less than the reorder level, orders get released under the Kanban system and under Just-In-time systems. b) In the selection of suppliers vendor rating is used to determine the 'best' supplier. The details given in the following table show the performance of a number of suppliers over a period of time. Use this data to determine the 'best' supplier. The unit has a value of 19. 2. You are the owner of a small subcontracting engineering company employing 25-30 staff. Your company has a record of supplying quality components. Your products utilize standard items which you purchase from a variety of suppliers. The quality of the bought in items will be checked at the Material receipt if the components involved are small, value is small and quantity is large. For larger and high value items, vendor site inspection can be undertaken to check whether the product meets the required specifications. If the sub standard items are received at the Material In gate, then 3. The vendor is marked with the reject quantity and any repeat of the same is tried and at best avoided.